Swamp Cooler Repair Manual

Yearn her polar pride evaporative cooler manual and unstaple botulinal her lieutenants in miasm storax, or treaded her phytolacca, momentary the ensky with a scribbleing nudibranch of the hindermost ecchymosis cooler master centurion 5 cac t05 uw of the donut, or with a holdover of her jynx shielded in the karma of some baronduki, or economised. The least expensive and most feasible option is to do a roof repair job to fix the hole in the roof. After removing the swamp cooler, you will frame the hole to fit a piece of roof substrate and some shingles. Hopefully, you have some left over from your last roofing replacement so they match. Evaporative Coolers require a continuous supply of water to keep the media saturated for maximum cooling. Water pumped into the cooler must be removed from the unit to ensure mineral and bacteria build-up do not occur. This can occur with a gravity-fed steady bleed off stream or a. Product Manuals; Help & Support; Product Guides; Evaporative Air Cooler Cooling Guide. Outdoor Portable Evaporative Air Cooler Recommended area up to 1742 Sq. Learn More; Air Comfort. Home Solutions; Portable Air Conditioners; Evaporative Air Coolers; Cooling Guide; Dehumidifiers; Service & Support. Help & Support; Product Registration.

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10/2013

72582 1

Printed in China

MasterCool® MCP44 Evaporative Window Cooler

Operating and Installation Instructions

Congratulations on your purchase of the MasterCool® MCP44 plastic evaporative cooler. This unit is manufactured with the intent of offering you years of reliable, efficient cooling.

NOTE: READ THESE INSTRUCTIONS BEFORE INSTALLING THE COOLER. Follow the installation instructions in this manual carefully. Varying from them may create safety concerns and will void the warranty.

Safety Instructions

1.Use only with 110V 60 Hz single phase grounded outlet.

2.Ensure cooler is turned OFF and UNPLUGGED before installing, servicing or cleaning the unit.

3.Do not operate unit with damaged cord or plug, or with any other damaged or missing parts.

4.Do not run cord under carpeting. Do not cover cord with throw rugs, runners, or similar coverings. Do not route cord under furniture or appliances. Arrange cord away from traffic area and where it will not be tripped over.

5.Do not operate cooler with the rear media guard removed.

6.Do not use an extension cord to operate cooler.

7.Do not use an adapter to convert the three pin connector for use in an ungrounded 2 prong outlet.

8.DO NOT use with a solid state speed control device. Violation of this could cause fire or electrical shock.

9.Do not alter or modify this cooler.

10.Repairs or replacement of electrical components should only be carried out by qualified electricians.

11.Do not allow children to install, service, or operate the cooler.

Table of Contents

Safety Instructions.........................................................................

2

Note About Evaporative Coolers..............................................................

3

Features of the MasterCool® MCP44 Window Cooler .............................................

3

Installation Procedures .....................................................................

4

Cooler Assembly .........................................................................

4

Installation in Window ....................................................................

5

Installation in Wall........................................................................

5

Water Connection, Water Pump and Lines, Overflow Drain, Water Level ............................

6

Electrical System & Specifications...........................................................

7

Plug-in Thermostat Usage.................................................................

7

Optional Purge Pump .....................................................................

7

Operating Instructions .....................................................................

8

User Servicing Instructions................................................................

9

Annual Maintenance ....................................................................

9

Winterization .........................................................................

11

Cooler Diagram and Parts List ...............................................................

12

Troubleshooting .......................................................................

13

Warranty ..............................................................................

14

Español Manual……………………………………………….……………………….………………………. 15 Maintenance Log …………………………………………………………………….…….…………………. 28

2

Note About Evaporative Coolers:

Ventilation:

Unlike traditional air conditioners, evaporative coolers require an open ventilation system, not a closed system. Both a fresh air source and an exhaust opening are required to provide correct air flow. Typically, a partially opened window or door in each room where cooling is desired will create correct airflow for optimum effectiveness of an evaporative cooler.

NOTE: For best results, open windows/doors should not be on the windward side on the house.

Water bleed or purge:

Evaporative Coolers require a continuous supply of water to keep the media saturated for maximum cooling. Water pumped into the cooler must be removed from the unit to ensure mineral and bacteria build-up do not occur. This can occur with a gravity-fed steady bleed off stream or a timed purge system via a pump.

CAUTION: Water expelled from the cooler must be routed away from any areas that could do damage to foundations or other vulnerable areas.

NOTE: Drawings in this manual are for illustrative purposes only and may reflect slight differences depending on design level and configuration.

Features of the MasterCool® MCP44 Window Cooler

This cooler’s housing and frame are made of heavy-duty U-V resistant plastic to provide a light weight, easily installable cooler. The unit is constructed in two basic sections to facilitate quick installation into traditional sash windows or slider windows.

The high-efficiency rigid media offers superior cooling over other types of evaporative coolers.

3

NOTE: BEFORE INSTALLING UNIT, TAKE A MOMENT TO RECORD THE SERIAL NUMBER AND WRITE IT ON THE MANUAL COVER IN THE SPACE PROVIDED.

INSTALLATION PROCEDURES

WARNING: Do not connect electrical power to the unit until the installation is completed.

The MasterCool MCP44 cooler can be installed in a sash-style or a sliderstyle window. Alternatively, this unit is approved for in-wall installations.

In all installations, the following clearances are required:

Width: 22”;

Height: 22”

4” clearance above the exterior cabinet is needed for maintenance.

NOTE: Ensure the location selected for installing the unit is strong enough to support the unit and will accept the mounting hardware. The operating weight of the cooler is 93 pounds.

NOTE: A minimum of two people is required for installation.

Parts Included:

Cooler Unit

Mounting brackets (4)

Accordion spacers (2) Hardware kit

Tools & Materials Required:

Drill (power or cordless)

Term-pro enclosure design software torrent. Assorted drill bits (for drilling pilot holes for mounting hardware)

Adjustable Wrench

Phillips Head Screwdriver

Silicone or all-weather caulk for sealing infill panel to window frame

Length of ¼” copper or plastic tubing

Sillcock valve

Bubble level Virtual dj jobs.

spacer material (as required)

Cooler Assembly

Remove unit from box. Verify that all parts are included. 1. Remove all packing materials.

CALL 1-800-643-8341 IF YOU FIND PARTS MISSING OR HAVE ANY QUESTIONS

2.With the unit in an upright position, remove 4 screws holding the back media guard, separate front and back sections. Pull the fan assembly forward (about 6”) until it is fully engaged with the mating part and secure in place using the 12 supplied screws. Verify that assembly is secure to prevent vibration between the two sections.

4

Installation in Window

1. Remove screen and make sure window is opened to its maximum height. From the exterior of the window, slide the fan assembly section into the window. Have the person on the interior adjust the exact placement of the unit for aesthetics and correct lengths of the two accordion spacers (included).

Note: After identifying the position for installation, place a bubble level on top of the unit and make adjustments to ensure the unit will be level when installation is complete. It is recommended to verify unit is level at various points during installation.

2.Closing the window may help hold the unit in place during the following steps – Push the unit into the window until the bottom is flush with the outside wall or spacer (not supplied) as shown in the illustration.

3.Make sure unit is level. From the interior, locate the two tracks on the bottom of the fan assembly. Drill pilot holes as necessary and install the two window sill brackets as shown in illustration.

4.Secure the top of the fan housing to the window frame with two additional brackets and screws.

5.From the outside, secure the unit to the exterior wall (or spacer) with two screws at the base of the back cover (as shown in illustration.) Complete the installation of the exterior portion with two screws at the top of the back media guard.

6.With the unit now installed in the window, attach one accordion spacer to each side of the fan assembly using the adhesive backed edges. Short screws(not included) can be used for a more secure installation. (Make sure screws do not interfere with fan blade)

7.Once accordion spacers are installed, seal any gaps around the units with silicone or all weather caulk.

Installation in Wall

This cooler is approved for in-wall installation. Contact a licensed contractor for having the cooler installed in an outside wall.

5

Water Connection

NOTE: A standard sillcock with water valve attached (locally available) will be required to connect the water supply to the cooler.

1.Steady water supply is required for operation of the cooler. If taking water from an external water faucet, install a sillcock and shutoff valve.

2.Install plastic or copper line to sillcock and connect it to the float valve.

Water Pump and Lines

A self-contained water pump continuously circulates water through the water distribution system and over the media. Windows 7 boot usb iso.

The pump and water lines are shipped unconnected.

Connect the Water Lines

1. Locate the black water line snapped into plastic keepers inside the unit.

2. Attach the bottom end of the main water line to the pump inlet.

3. Remove the nipple inserted into the end of the overflow line. Push overflow hose into one of the slots in the sides of the overflow drain fitting.

4. Reinsert the nipple into the overflow line.

5. Attach the top of the hose to the water distribution tray.

6.Ensure there are no kinks in the water lines after completion.

Overflow Drain

1.Slide the rubber washer over the overflow fitting and push through the hole in the bottom of the cooler from the top side.

2.Secure the drain from beneath the pan with the Lock Nut. Make sure the rubber washer does not twist while tightening, which could cause it to leak. DO NOT OVERTIGHTEN.

3.If leakage occurs after reservoir is full, retighten the overflow fitting until leaking stops. A small amount of silicone caulk may be used if necessary.

4.Attach a drain hose to the bottom of the fitting if necessary.

Water Level

Two inches of water should be maintained

in the bottom of the cooler to ensure sufficient water for correct operation of the cooler.

The float is factory-installed to maintain a 2 inch level of water, but may require adjustment if shipping or installation has caused the setting to shift.

6

Electrical System

The electrical system does not require general maintenance. The following wiring diagram is supplied for reference only.

ELECTRICAL SPECIFICATIONS OF MCP44 COOLERS

MCP44

Fan Motor: 120 V; 2.8 Amps

Main Pump: 120 V; 0 .9 Amps

If Optional PURGE PUMP is installed

Additional 0.9 Amps

Plug-In Thermostat Usage

The MCP44 can be controlled by a plug-in programmable thermostat. These thermostats are locally available, and enable precise timing and temperature control via an electronic thermostat that plugs into a 110 volt outlet. To use such a device with the MCP44, follow the instructions for the specific thermostat and plug the cooler into the outlet on the thermostat.

Optional Purge Pump

Swamp Cooler Repair

In addition to the standard water pump to recirculate water from the reservoir, a purge pump can be installed to evacuate the contents of the reservoir every 6 hours. This helps retard bacterial growth and mineral buildup on the media, extending its life. It also maintains fresher air in the home. The use of the purge pump is actually more economical to use than a continual bleed line. The purge pump kit (P/N MCP44-PPK) for this unit may be purchased locally or online.

Purge Pump Discharge

NOTE: The water ejected at the time of purging will be expelled at a high rate of speed, and must be routed away from the foundation of the home or other areas where rushing water could do damage.

1. Attach a standard water hose to the overflow drain to direct the water away from the house.

NOTE: This water is not potable, but can be used for watering vegetable or flower gardens.

7

OPERATING INSTRUCTIONS

The MCP44 has an electronic touch control panel in the upper right hand corner.

Before turning unit on, ensure unit is plugged in, water supply to pump is on, and there is correct ventilation, as shown on page 3 of this manual.

Note: These units may be controlled using the 3 buttons on the front panel of the cooler or with the remote control.

On/Off

This button initiates power to the unit. When first plugged, pressing ON/OFF will start the unit in the default setting (pump ON and Fan on HIGH). After its initial use, the last operating settings (for fan and pump) will be reinstated when the unit is turned on again.

Pressing this button when the unit is already running will turn both fan and pump off.

After A Power Failure: Once power is restored, the unit will restart in the same settings as before power was lost.

Pump

This button toggles the pump on and off. When the LED is lit, the pump is running.

The pump must be on while operating the fan for the unit to operate as an evaporative cooler, though the unit can be used in fan mode without the pump, if desired.

Note: For best results turn on the pump for a few minutes to wet the pads before operating the fan.

Swamp cooler maintenance

Fan

Pressing the fan button cycles the unit from HIGH, to MEDIUM to LOW speeds and then OFF.

Please Note: There is a two second delay from the pressing of the button for the fan to engage or change speeds. This applies to the front control panel and the remote control.

Remote Control

The remote control supplied with this cooler allows you to turn the unit on or off, control fan speed and initiate the pump. The buttons operate in the same manner as those on the front control panel.

The remote control’s range is approximately 20 feet within sight of the cooler. It uses two AA alkaline batteries (included). A wall mountable holder is also supplied with the cooler.

8

USER SERVICING INSTRUCTIONS

Maintenance on evaporative coolers is minimal, but very important to the proper operation and effectiveness of your cooler. Periodic inspection of the cooler’s interior will reduce the potential for substandard cooling due to insufficient or uneven water distribution.

NOTE: For general maintenance purposes, the unit may be rapidly drained of water by removing the overflow fitting from the bottom of the unit. This is not adequate draining for winterization (see procedures under Winterization section.)

Swamp Cooler Repair Manual Frigidaire

Annual Maintenance (May be Needed More Often in Areas with Hard Water)

Cleaning

WARNING: Disconnect from electrical power and turn unit off during all maintenance. Turn water supply off before removing back for cleaning or maintenance.

1.Remove the back media guard (as shown below).

Swamp Cooler Repair Manual Craftsman

2.Inspect pads in place. Remove media pads from back guard by unscrewing the media peg clips. Be careful not to chip or damage the media while removing. Visually inspect both sides of media pads. Look for blockage, mineral build-up or mildew growth, breakage

Swamp cooler maintenance and repair

or other anomalies.

Swamp Cooler Repair Man

NOTE:

Whenever removing the back from the cooler, always verify the water supply tube is reconnected to the water distribution tray before operating the cooler.

Swamp Cooler Repair Man

9

Whether you are a homeowner with only one swamp cooler on your home or a business owner with several swamp coolers cooling your establishment, you want to trust Desert Comfort Mechanical for all your cooler needs.

Swamp Cooler Repair Manual Briggs And Stratton

If you have one cooler on your house or over 300 on your commercial facility, no matter the situation, you need to leave the start up, shut down (winterization) and repairs to a team of professionals.

Proper swamp cooler maintenance will assure long life and lower energy consumption from your equipment.

  • Swamp Cooler Repair

    The evaporative coolers professionals at Desert Comfort Mechanical are available 24 hours a day and 7 days a week for all your swamp cooler troubles.

    Water overflowing, motor not coming on, clogged cooler pads, bad water distribution.. the list can go on. Call Desert Comfort Mechanical and rest assured that your cooler will be fixed right.

    All swamp coolers will be properly diagnosed by a Desert Comfort mechanical professional and you will be presented with an up front estimate for repair.

    Desert Comfort Mechanical's technicians are not authorized to start a repair with presenting you with the estimate and you authorizing the repairs first.

    Our service trucks are stocked with over $3000 in parts to avoid unnecessary trips to suppliers while you wait for your swamp cooler to be fixed.

    We service all brands, make models and sizes of swamp coolers. Residential and commercial.

    All swamp coolers repaired by Desert Comfort Mechanical are 100% guaranteed and backed by our parts and labor waranty.

  • Swamp Cooler Start Up

    Proper swamp cooler start up is best left for a team of professionals like the technicians at Desert Comfort Mechanical.

    Our cooler start up includes:

    1. Ensure Cabinet is level
    2. Ensure water line to cooler is leak free
    3. Check condition of wet section pan
    4. Clean wet section pan
    5. Check condition of pads
    6. Ensure water distribution line is clear
    7. Check belt condition
    8. Oil motor if needed
    9. Oil/ grease pulleys
    10. Check proper water pump operation
    11. Check proper dump pump operation
    12. Check damper operation (if applicable)
    13. Check thermostat operation
    14. Check blower amperage
    15. Adjust belt and pulleys as needed
    16. Adjust float as needed
  • Swamp Cooler Shut Down/ Winterization

    Once the season is over and you are not going to use the swamp cooler anymore, make the call to Desert Comfort Mechanical and let our technicians winterize your coolers. The winterization process includes:

    1. Removal of belts
    2. Unpluging all electrical
    3. Remove and drain water line
    4. Drain and clean sump
    5. Closing damper (if applicable)
  • 24 Hrs Emergency Swamp Cooler Repairs

    Desert Comfort Mechanical is available for emergency Swamp Cooler repairs 24hrs a day, 7 days a week. Just call the office line at 480-483-3099 and if you are calling after normal business hours, our repair lines are forwarded to our on call technician. Our technician will be able to answer all your Swamp Cooler questions and schedule a time to come out repair your Evaporative cooler.
  • Swamp cooler service for Phoenix metro.

    Desert Comfort Mechanical provides swamp cooler repair, maintenance, start up and winterization services valleywide to include Scottsdale, Cave Creek, Paradise Valley, Fountain Hills, Tempe, Mesa, Chandler, Gilbert, Phoenix, Glendale, Avondale, Goodyear, Surprise, Ahwatukee and more.